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Autor/in: Jawad Akhtar
Autor/in: Jawad Akhtar

Quality Management with SAP

Get the most out of your Quality Management system in SAP! From QM configuration to business process management to working in the system, this is the resource you need. Get a 360-degree view of the component, learn about QM concepts like samples and certificates, and set up essential master data. Once you've covered the basics, you'll learn how QM works with other components in the supply chain, and learn how to use workflow tools like the classification system and Engineering Change Management.

Highlights:

  • Master data and structure
  • QM configuration
  • Engineering Change Management
  • Document Management System
  • Failure Mode and Effects Analysis (FMEA) and Control Plan (CP)
  • Audit Management
  • Monitoring and control
  • Stakeholder notifications
  • Workflow tools
  • Integration with SAP components
Gebunden 06/2015
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Autoreninformationen

Jawad Akhtar earned a chemical engineering degree from Missouri University of Science & Technology in 1996. He is currently the vice president and head of SAP Delivery at AbacusConsulting (www.abacus-global.com) in Pakistan. He has 17 years of professional experience and has completed several large-scale SAP ERP system implementation and rollout lifecycles.

His SAP ERP system implementation experience spans the Logistics areas of PP, QM, MM, PM, and DMS in automobile, steel re-rolling, chemicals, fertilizers, FMCG, textile spinning, and building products industries. He has led large teams in his roles as SAP integration manager, as well as SAP project manager, and also been proactively involved in a business development and solution architect role. He is the technical advisor to SAPexperts (SCM hub) and SearchSAP, and frequently writes columns and articles about the various Logistics components for several top SAP websites and knowledgebases.
You can view his profile on LinkedIn at http://pk.linkedin.com/in/jawadakhtar. You can also contact Jawad via email at jawad.akhtar@live.com or Twitter @jawadahl.

Inhaltsverzeichnis

Acknowledgments ...23

Foreword ...25

Introduction ...27

PART I Quality Management Core Concepts

1 Quality Management in SAP ERP ...37

1.1 Organizational Structures in SAP ERP ...39

1.2 Quality Management in the SAP Landscape ...42

1.3 Business Processes in QM ...44

1.4 Integration with Other Components ...54

1.5 Summary ...56

2 Quality Planning ...57

2.1 Quality Management View in Material Master ...59

2.2 Master Record ...70

2.3 Master Recipe or Routing ...73

2.4 Reference Operation Set ...74

2.5 Work Center ...74

2.6 Inspection Method ...76

2.7 Quality Agreements ...78

2.8 Quality Information Record ...80

2.9 Master Inspection Characteristic (MIC) ...81

2.10 Sampling Procedure ...91

2.11 Inspection Plan ...94

2.12 Material Specification ...108

2.13 Summary ...110

3 Quality Inspection ...111

3.1 Business Processes in Quality Inspection ...112

3.2 Optimization Features of Inspection Planning and Quality Inspection ...129

3.3 Multiple Specifications ...152

3.4 Configuration Basics: Quality Planning and Quality Inspection ...170

3.5 Summary ...212

PART II Quality Management Integration with Logistics Components

4 Integrating QM with Materials Management ...215

4.1 Configuration Basics ...216

4.2 Procurement Business Processes ...219

4.3 Pilot Run Inspection: Inspection Type 0102 ...231

4.4 Subcontracting: Inspection Type 0130 ...236

4.5 Inventory Management Processes ...241

4.6 Handling Inspection Stock at QM Activation: Inspection Type 0800 ...248

4.7 Summary ...251

5 Integrating QM with Production Planning ...253

5.1 Configuration Basics ...254

5.2 Master Data ...259

5.3 Business Processes in Production Planning ...263

5.4 Summary ...282

6 Integrating QM with Sales and Distribution ...283

6.1 Configuration Basics ...284

6.2 Master Data ...285

6.3 Business Processes ...287

6.4 Summary ...295

7 Integrating QM with Plant Maintenance ...297

7.1 Deciding Which SAP ERP Components to Implement ...298

7.2 Defining Test Equipment ...300

7.3 Configuration Basics ...302

7.4 Test Equipment Master Data ...305

7.5 Business Processes in Test Equipment Management ...322

7.6 Summary ...329

8 Optimizing Quality Management ...331

8.1 Dynamic Modification Rule (DMR) ...332

8.2 Recurring Inspection, Best Before Date, and Shelf Life Expiration Date ...346

8.3 Active Ingredient Management ...354

8.4 Batch Derivation ...375

8.5 Summary ...385

PART III Quality Management Workflow Tools

9 Sample Management ...389

9.1 Plant Settings: Sample Management ...390

9.2 Master Data ...391

9.3 Business Processes in Sample Management ...396

9.4 Physical Sample Drawing with Reference: Production Processes ...408

9.5 Configuration Basics ...411

9.6 Summary ...413

10 Quality Certificates ...415

10.1 Incoming Quality Certificates ...415

10.2 Outgoing Quality Certificates ...427

10.3 Summary ...437

11 Quality Notification ...439

11.1 Workflow ...440

11.2 Quality Notification in Sales and Distribution ...442

11.3 Quality Notification in Production ...457

11.4 Quality Notification in Procurement ...460

11.5 Quality Notification Tools ...464

11.6 Configuration Basics: Quality Notification ...475

11.7 Summary ...482

12 Quality Costs ...483

12.1 Quality-Related Costs ...484

12.2 Master Data Setup for Quality Costs ...486

12.3 Business Processes ...493

12.4 Configuration Basics: Quality Costs ...506

12.5 Summary ...507

13 Classification ...509

13.1 Overview ...510

13.2 Assigning the Material Class to the Material Master ...516

13.3 Finding Objects in Classes ...518

13.4 Summary ...520

14 Engineering Change Management ...521

14.1 ECM Configuration ...522

14.2 Change Master ...536

14.3 Engineering Change Request/Engineering Change Order ...542

14.4 ECR/ECO Step-by-Step Approach: At a Glance ...550

14.5 Summary ...552

15 Digital Signature ...553

15.1 Configuration Basics ...555

15.2 Digital Signature in QM Business Processes ...564

15.3 Digital Signature Logs ...566

15.4 Summary ...568

16 Document Management System ...569

16.1 Configuration Basics: Document Type ...569

16.2 Business Processes in DMS ...581

16.3 DMS Integration in QM Processes ...594

16.4 Summary ...597

PART IV Monitoring, Evaluation, and Control in Quality Management

17 Early Warning System ...601

17.1 Overview ...601

17.2 Set Up EWS ...603

17.3 Schedule an EWS ...611

17.4 EWS in Action ...612

17.5 Exception Analysis ...615

17.6 Summary ...616

18 Reporting in SAP ...617

18.1 The Basics of Reporting ...618

18.2 Standard Analyses ...628

18.3 QM Cockpit for Evaluations ...638

18.4 Data Browser ...640

18.5 SAP Query ...642

18.6 QuickViewer ...653

18.7 Assign a Transaction Code to a Query ...654

18.8 Flexible Evaluation ...655

18.9 Batch Information Cockpit ...659

18.10 Summary ...661

19 Quality Control ...663

19.1 Vendor Evaluation ...664

19.2 Quality Level ...680

19.3 Statistical Process Control (SPC) ...683

19.4 Summary ...694

PART V Continuous Business Process Improvements with Quality Management

20 Audit Management with SAP ERP ...697

20.1 Overview ...697

20.2 Setting Up Audit Management ...700

20.3 Business Processes in Audit Management ...708

20.4 Productivity Tools and Audit Monitor ...717

20.5 Audit Inspection: Inspection Type 17 ...721

20.6 Configuration Basics: Audit Management ...722

20.7 Summary ...726

21 Stability Study ...727

21.1 Integration Aspects ...728

21.2 Master Data in Stability Study ...729

21.3 Business Processes in Stability Study ...730

21.4 Configuration Basics: Stability Study ...758

21.5 Summary ...766

22 Failure Mode and Effects Analysis (FMEA) and Control Plan ... 769

22.1 FMEA Process Overview ...770

22.2 Set Up FMEA ...774

22.3 Business Processes in FMEA ...796

22.4 Question List ...808

22.5 FMEA Monitor ...812

22.6 Control Plan ...814

22.7 Configuration Basics: FMEA and Control Plan ...822

22.8 Summary ...832

Appendices ...833

A Glossary ...835

B Movement Type Mapping ...843

C QM User Tables ...851

D QM User Exits ...861

E The Author ...867

Index ...869

Produktdetails

EAN / 13-stellige ISBN 978-1493212033
10-stellige ISBN 1493212036
Verlag Rheinwerk Verlag GmbH
Sprache Englisch
Editionsform Hardcover / Softcover / Karten
Einbandart Gebunden
Erscheinungsdatum 01. Juni 2015
Seitenzahl 883
Format (L×B×H) 24,6cm × 18,4cm × 6,0cm
Gewicht 1781g
Warengruppe des Lieferanten Naturwissenschaften - Informatik, EDV
Mehrwertsteuer 7% (im angegebenen Preis enthalten)
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